India’s demand for safe, pure drinking water has made mineral water plant manufacturing a booming sector. Trusted manufacturers across the country deliver turnkey mineral water plants, combining advanced purification technology, robust equipment, and thorough end-to-end support for businesses entering the packaged water industry.
Re Energizers is a leading mineral water plant manufacturer in India, dedicated to engineering state-of-the-art packaged drinking water plants that guarantee purity, safety, and sustainability. We specialize in designing, manufacturing, installing, and maintaining advanced water bottling plants compliant with BIS certification and international quality standards.
Why Choose Re Energizers for Your Mineral Water Plant?
Cutting-Edge Water Treatment Technology: Advanced Reverse Osmosis (RO) systems, UV sterilization, and ozone disinfection ensure removal of contaminants, bacteria, and viruses, delivering purified mineral water that meets WHO and BIS water quality standards.
Complete Turnkey Solutions: From site audit, water source testing, machinery supply to plant installation, commissioning, BIS & FSSAI certification assistance, and ongoing maintenance — we cover it all.
Customizable Plant Capacities: Our plants range from 1,000 LPH to 30,000 LPH, catering to startups and industrial-scale operations alike.
Robust Automated Machinery: High-efficiency filling machines, capping units, labeling lines, and blow molding machines fabricated with food-grade stainless steel ensure hygienic, precise output and optimized throughput.
Sustainable And Energy-Efficient Design: We incorporate eco-friendly practices to reduce water wastage, power consumption, and promote recyclable packaging
Our Mineral Water Bottling Plant Process & Technology
Step 1: Raw Water Source Testing & Pre-Treatment
We conduct a comprehensive analysis of the water source, including borewell, river, or municipal supply. The pre-treatment process involves:
Chlorination & Dechlorination to control microbial growth and protect membranes.
Filtration systems such as Pressure Sand Filter and Activated Carbon Filter to remove turbidity, color, and odors.
Anti-scalant dosing to prevent membrane fouling.
Step 2: Advanced Purification
Our multi-stage purification ensures water safety and taste:
Reverse Osmosis (RO): Removes over 99% of dissolved solids and harmful contaminants.
Micron Cartridge Filters: Further eliminate particles down to 0.2 microns.
UV Sterilization: Kills residual bacteria and viruses.
Ozonation: Provides additional disinfection and extends shelf life
Step 3: Mineral Addition & Quality Optimization
After RO treatment, water is often low in essential minerals. Our automated mineral dosing system restores natural mineral content and pH balance, enhancing taste and nutritional value.
Step 4: Automated Bottling & Packaging
Our high-speed stainless steel bottling lines include:
Rinsing, Filling & Capping Machines with smart sensor-based operations minimizing wastage.
BOPP Labeling and Shrink Wrapping for professional product presentation.
Optional PET Blow Moulding Machines for on-site bottle manufacturing.
Why Mineral Water Plants from Re Energizers Lead the Market
Fully compliant with BIS IS 14543 and FSSAI regulations.
Industry-leading plant automation for consistent water quality and output.
Reliable after-sales service and technical support ensuring minimal downtime.
Flexible plant designs to accommodate varied bottle sizes, shapes, and packaging types.
Integration of IoT and smart monitoring for real-time operational insights
Our Comprehensive Services Include:
Plant design and customization based on production needs.
Raw water source assessment and feasibility study.
Regulatory guidance for BIS & FSSAI certification.
Supply and installation of turnkey plant machinery.
Staff training and operational support.
Spare parts supply and routine maintenance.
Marketing and branding consultation for product launch.
Contact Re Energizers Today
Step into the flourishing bottled water market with confidence. Partner with Re Energizers to build a high-quality, efficient, and BIS-certified mineral water plant tailored to your business goals. Reach out now for personalized consultation and quote.
Membrane Advancements: Nanofiltration, biomimetic, and graphene-based membranes are now used for superior contaminant removal with low energy consumption.
Smart Water Management: IoT-linked sensors, real-time monitoring, and predictive analytics ensure consistent product quality and streamline maintenance.
Automation & Robotics: Modern bottling lines integrate robot-based capping/labelling and advanced PLC-controlled operations for speed and accuracy.
Sustainable Packaging: Increasing adoption of recycled and bio-based plastics, alongside shrink packaging and efficient logistics solutions.
Desalination Innovations: Low-energy RO, solar-powered systems, and floating desalination vessels for sea water sources expand production capability
| Stage | Purpose | Latest Features |
|---|---|---|
| Chlorination/Dosing | Microbial control | Automated dosing, IoT monitoring |
| Sand/Carbon Filtration | Particles, color, odor, organics removal | Regenerable beds, smart flow control |
| SMBS/Anti-Scalant Dosing | Membrane/chlorine protection, scale control | Advanced chemicals, real-time dosing |
| Micron Filtration | Particulate and microbe removal | Absolute-rated, pleated cartridges |
| High Pressure Pump | RO feed pressure | Energy recovery, smart sensors |
| Membrane Filtration (RO/NF) | TDS & ion removal | High-flux, nanocomposite membranes |
| Mineral Dosing/Blending | Taste & quality adjustment | Automated, pH/TDS control |
| UV/Ozone Sterilization | Microbial and oxidative finish | High-intensity, on-site generation |
| Packaging & Distribution | Final bottling and logistics | Robotics, sustainable packaging |
Launching a mineral water plant is more than just an investment—it is embarking on a promising journey toward creating a trusted brand of pure, safe bottled water. While this venture is full of potential, it also comes with questions such as: How much will it cost? Can I manage regulatory complexities? What if the market does not respond?
This guide explores every key cost component and operational considerations that entrepreneurs face when setting up a mineral water plant in India, helping you prepare thoroughly for a successful venture.
The Entrepreneur’s Dream: From Idea to Reality
Growing awareness about health and hygiene has spurred the demand for bottled mineral water across India, from tier 1 cities to rural areas. Starting a mineral water business addresses a vital need, yet it requires careful planning to navigate costs, compliance, and competition.
Cost Breakdown of Setting Up a Mineral Water Plant
1. Plant Setup and Machinery Acquisition
Building a well-equipped facility requires investing in both infrastructure and quality machinery. The layout should accommodate treatment equipment, bottling lines, storage, and quality labs, ensuring hygienic and efficient operations.
Plant Type Approximate Cost (INR)
Fully Automatic Plant ₹18 Lakh – ₹45 Lakh
Semi-Automatic Plant ₹10 Lakh – ₹25 Lakh
Key machinery includes RO purification units, UV and ozone systems, automatic rinsing/filling/capping machines, blow molding machines, compressors, dryers, batch coding, and labeling units. Selecting reputed manufacturers guarantees compliance, durability, and support.
2. Construction and Interiors
Costs vary by capacity and location. Larger plants require more space and amenities, while startups may opt for sleek, compact layouts.
Aspect Estimated Cost (INR)
Construction ₹5 Lakh – ₹12 Lakh
Interior Setup Includes flooring, hygienic finishes
3. Water Source & Borewell Setup
Securing a reliable water source is vital. Costs for borewell drilling and raw water storage tanks vary depending on site conditions.
Item Cost Range (INR)
Borewell Setup ₹1 Lakh – ₹3 Lakh
Raw Water Storage Tank ₹75,000 – ₹2 Lakh
4.Skilled Workforce and Training Costs
Hiring trained technicians, quality analysts, operators, and maintenance staff is essential to ensure consistent product quality and operational efficiency.
Position Monthly Salary Range (INR)
Technicians & Operators ₹15,000 – ₹25,000
Supervisors & Analysts ₹25,000 – ₹40,000
5.Regular training programs will keep staff updated on technology and quality standards.
Laboratory and Quality Assurance Setup
To comply with BIS (IS 14543) and FSSAI standards, an in-house lab is required for microbiological and chemical testing.
| Setup Cost | ₹2 Lakh – ₹4 Lakh |
Licensing, Regulatory & Certification Costs
Obtaining BIS certification, environmental clearances, and factory registries forms the backbone of legal compliance.
| Licensing Cost | ₹2 Lakh – ₹4 Lakh |
6.Raw Material Stock and Working Capital
Initial stock for bottles, caps, labels, and packaging materials requires prudent budget allocation.
Item Estimated Cost (INR)
Raw Material Stock ₹2.5 Lakh – ₹5 Lakh
Working Capital Buffer ₹5 Lakh – ₹10 Lakh
7.Maintenance and Operational Expenses
Key ongoing costs include:
Scheduled equipment servicing and part replacements (filters, membranes, pumps)
Electricity and utilities
Downtime and contingencies
Proactive maintenance helps reduce unexpected breakdowns and maintain productivity.
Sustainability and Environmental Responsibility
To enhance brand reputation and meet regulatory expectations, invest in:
Water recycling systems to minimize wastage
Energy-efficient machinery and lighting
Eco-friendly, recyclable packaging options
Financing Options
Plant setup costs can range from ₹10 Lakhs to over ₹1 Crore depending on scale and automation. Funding avenues include business loans, MSME schemes, and Mudra loans. Partnering with financial experts and equipment suppliers can simplify funding.
Break-Even Analysis and ROI Expectations
With effective marketing and operational excellence, most plants break even within 12 to 24 months. ROI depends on capacity utilization, market conditions, and cost management.
Summary: Quick Cost Overview
Investment Head Approximate Range (INR)
Land & Infrastructure ₹3 Lakh – ₹10 Lakh
Construction & Interiors ₹5 Lakh – ₹12 Lakh
Machinery & Automation ₹10 Lakh – ₹45 Lakh
Water Source & Storage ₹75,000 – ₹3 Lakh
Licensing & Certification ₹2 Lakh – ₹4 Lakh
Raw Materials Stock ₹2.5 Lakh – ₹5 Lakh
Working Capital ₹5 Lakh – ₹10 Lakh
Laboratory Setup ₹2 Lakh – ₹4 Lakh
Final Thoughts
Starting a mineral water plant offers lucrative opportunities in India’s growing market. Planning, quality investment, compliance, and smart marketing are keys to much-needed consumer trust and business success. With expert guidance, entrepreneurs can overcome challenges and build lasting brands.
By adopting best practices and investing in quality infrastructure, your mineral water plant will thrive in the competitive bottled water landscape.